Advance Engineering Works
Bakrol, Ahmedabad, Gujarat
GST No. 24CQQPS7100F1ZR
Call 08048964421 64% Response Rate
Roll Compactor Machine
Advantages:
- Increase the Bulk Density to convert into the Formulation stage
- Change Over will be easy & attempt in short time
- Manpower Saving
- Space Area is control
- Applicable in WHO / USFDA
- Low Power Consumption
- Installation & Commissioning easy
- Plug & Play Machine
Salient Features:
- Roll Compactor AE-RC - Width 50 / 75 / 100/ 150 / 200 x 200 DIA are GMP Models & Standard Models
- Very compact design available in Plain, Water Jacketed or Flameproof Model
- Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw
- Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading
- Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional
- The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning
- Scrapper assembly also designed to dismantle for ease of cleaning
Roll Compactor Machine
Price on Request
Product Brochure
| Capacity | 60 Kg. /Hr. |
| Brand | AE |
| Model Name/Number | AE - PRC - 50 |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Country of Origin | Made in India |
| Warranty | 1 Year |
| Voltage | 380 V |
MODEL | AE - PRC - 50 | AE - PRC – 75 | AE - PRC 100 |
Output | 20 to 60 Kg. /Hr.* | 75 to 100 Kg. /Hr.* | 100to 250 Kg./Hr.* |
All Contact Parts | Stainless Steel – 316 / 316 L. (M.O.C.) | ||
All Non-Contact Parts | Stainless Steel - 304. (M.O.C.) | ||
Roll size | DIA 200 mm x 50 mm Width | DIA 200mm x 75mm Width | DIA 200mm x 100mm Width |
Roll surface (Selection depends upon material characteristics) | v Corrugated v Plain v Knurled v Briquetted | v Corrugated v Plain v Knurled v Briquetted | v Corrugated v Plain v Knurled v Briquetted |
Roll speed (Step pulley drive) | 5 to 25 RPM | 5 to 25 RPM | 5 to 25 RPM |
Roller Speed Variable Through AC-VFD (Optional) | 2 to 22 RPM | ||
Feed screw speed (Through AC Variable Frequency Drive) | 5 to 80 RPM | ||
Roll drive Motor | 5 HP / 960 RPM / 3 Ph. | 5 HP / 960 RPM / 3 Ph. | 7.5 HP / 960 RPM / 3 Ph. |
Feed screw Drive motor | 3 HP / 1440 RPM / 3 Ph | 3 HP / 1440 RPM / 3 Ph | 3 HP / 1440 RPM / 3 Ph |
Gross Weight | 950 Kg. | 1050 kg. | 1200 Kg. |
Salient Features:
- Roll Compactor AE-RC 200/50, 200/75 & 200/100 are GMP Models.
- Very compact design available in Plain, Water Jacketed or Flameproof Model.
- Screw is driven through A C VFD. Safety slipping clutch between gearbox and feed screw.
- Rolls drive through twin’s shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
- Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
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Roll Compactor Gmp Model
Price on Request
Product Brochure
| Capacity | 50 Kg/hr |
| Brand | AE |
| Model Name/Number | AE - PRC - 50 |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Voltage | 415 V |
| Country of Origin | Made in India |
| Warranty | 1 Year |
| Material Grade | SS304 |
| Size | 1170 (W) X 1180 (L) X 2052 (H) |
| Weight | 1100 Kg |
| Model | Advance - Compactor Pilot Scale Machine | ||
| Model Code | AE - PRC - 50 | AE - PRC - 75 | AE - PRC - 100 |
| Output | 25 to 50 Kg. / Hr.* | 25 to 80 Kg. / Hr.* | 25 to 100 Kg. / Hr.* |
| Roller Size | 200 mm x 50 mm Width | 200 mm x 75 mm Width | 200 mm x 100 mm Width |
| Roller Material Used | SS-410 / 0.H.N.S. (Applicable in Pharma) | ||
| Roller Plating Type | Electra Less Nickel Plating (E.I.N.P.) | ||
| Optional Roller | Stainless Steel – 316 (220 Grit Mirror Finish) | ||
| All Machine Contact Part material Used | Stainless Steel – 316 (220 Grit Mirror Finish) | ||
| Non-Contact Part material Used | Stainless Steel - 304.(240 Grit Matt Finish) | ||
| Roller surface | Corrugated Type (Specific) | ||
| Optional Roller Available | Plain / Knurling / Briquetted. (GS. - 316 / S.S. -410 / OHNS As per Requirement) | ||
| Roller Speed (Step Pulley drive) | 5 to 25 RPM | ||
| Optional Required Variable Speed | Main Motor Speed Variation through AC - Variable Frequency Drive Unit (1 to 25 RPM) | ||
| Feeder Screw Speed (Through AC VFD) | 10 to 110 RPM | ||
| Roller Motor | 5.0 HP /960 RPM /3 Ph. /415 V / 50 Hz. | 7.5 H.P. /960/415 | |
| Feeder Screw Drive Motor | 2.0 HP / 1440 RPM / 3 Ph. /415 V/ 50 Hz. | 3.0 H.P. /1440 RPM | |
| Gear Box Make | In-House Production | ||
| Gear Box Teeth-Gear Process | Alloy Steel (EN-31 / E-8) | ||
| Overall Dimensions (in mm) | 1170 (W) X 1180 (L) X 2052 (H) | 1175(W) X 1180 (L) X 2052 (H) | |
| Net Weight | 1100 kg. (Approx) | 1130 Kg. (Approx) | |
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Roll Compactor Machine
Price on Request
Product Brochure
| Capacity | 300 Kg/hr |
| Roll Size | AE-RC - 200 |
| Brand | AE |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Voltage | 415 V |
| Country of Origin | Made in India |
| Warranty | 1 Year |
| Material Grade | SS316 |
- Heavy roll comapctor machine
- Available in CGMP & standard model.
TECHNICAL SPECIFICATIONS
|
MODEL |
AE-RC – 200/150 |
AE-RC – 200/200 |
|
Output |
100 to 300 Kg./Hr* |
100 to 400 Kg./Hr* |
|
All Contact Parts |
Stainless Steel – 316 / 316 / 304. (M.O.C.) |
|
|
All Non-Contact Parts |
Stainless Steel – 304 / M.S. Powder Coated |
|
|
|
||
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Roll Compactor Spares
Price on Request
Product Brochure
| Automatic Grade | Automatic |
| Material | SS |
| Usage/Application | Pharma Industry |
| Brand | AE |
| Frequency | 50 Hz |
| Warranty | 1 Year |
| Part No. | Roll Compactor CRC -150/200 Change Parts | Quantity |
| AE-CRC-3520036 | Gear Box A Body (TOP - Bottom) | 1 SET |
| AE-CRC-3520037 | Gear Box B Body (TOP - Bottom) | 1 SET |
| AE-CRC-3520037 | End Cover Close - Gear Box A | 3 NO |
| AE-CRC-3520038 | End Cover 61 mm Hole. - Gear Box B | 3 NO |
| AE-CRC-7710002 | Drive Shaft For Gear Box - A | 1 NO |
| AE-CRC-7710003 | Mid Shaft For Gear Box - A | 1 NO |
| AE-CRC-7710004 | Drive Shaft For Gear Box - A | 1 NO |
| AE-CRC-3520061 | Drive Shaft For Gear Box - B | 1 NO |
| AE-CRC-3520062 | Mid Shaft For Gear Box - B | 1 NO |
| AE-CRC-7710005 | 48 Teeth Gear | 1 NO |
| AE-CRC-7710006 | 42 Teeth Gear | 2 NO |
| AE-CRC-7710008 | 32 Teeth Gear | 2 NO |
| AE-CRC-7710009 | 14 Teeth Gear | 2 NO |
| AE-CRC-7710010 | 18 Teeth Gear | 2 NO |
| AE-CRC-4520061 | Roller Main Shaft For L.H. | 2 NO |
| AE-CRC-4520061 | Roller Main Shaft For R.H. | 1 NO |
| AE-CRC-5520062 | Check & Nut & Washer Roller Main Shaft For R.H. | 1 NO |
| AE-CRC-5520063 | Check & Nut & Washer Roller Main Shaft For R.H. |
2 NO |
| AE-CRC-5520064 | Scrapper for Roller for L.H. & R.H. |
2 NO |
| AE-CRC-5520065 | Teflon for Side Wall & Chamber |
2 NO |
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Roller For Roll Compactor
Price on Request
Product Brochure
| Roller Material | Stainless Steel |
| Usage/Application | Pharma Industry |
| Brand | AE |
| Size | 200mm Dia X 50mm Width |
| Weight | 20 Kg |
| Country of Origin | Made in India |
| Part No. | Roll Compactor CRC -150/200 Change Parts | Quantity |
| AE-CRC-3520036 | Gear Box A Body (TOP - Bottom) | 1 SET |
| AE-CRC-3520037 | Gear Box B Body (TOP - Bottom) | 1 SET |
| AE-CRC-3520037 | End Cover Close - Gear Box A | 3 NO |
| AE-CRC-3520038 | End Cover 61 mm Hole. - Gear Box B | 3 NO |
| AE-CRC-7710002 | Drive Shaft For Gear Box - A | 1 NO |
| AE-CRC-7710003 | Mid Shaft For Gear Box - A | 1 NO |
| AE-CRC-7710004 | Drive Shaft For Gear Box - A | 1 NO |
| AE-CRC-3520061 | Drive Shaft For Gear Box - B | 1 NO |
| AE-CRC-3520062 | Mid Shaft For Gear Box - B | 1 NO |
| AE-CRC-7710005 | 48 Teeth Gear | 1 NO |
| AE-CRC-7710006 | 42 Teeth Gear | 2 NO |
| AE-CRC-7710008 | 32 Teeth Gear | 2 NO |
| AE-CRC-7710009 | 14 Teeth Gear | 2 NO |
| AE-CRC-7710010 | 18 Teeth Gear | 2 NO |
| AE-CRC-4520061 | Roller Main Shaft For L.H. | 2 NO |
| AE-CRC-4520061 | Roller Main Shaft For R.H. | 1 NO |
| AE-CRC-5520062 | Check & Nut & Washer Roller Main Shaft For R.H. | 1 NO |
| AE-CRC-5520063 | Check & Nut & Washer Roller Main Shaft For R.H. |
2 NO |
| AE-CRC-5520064 | Scrapper for Roller for L.H. & R.H. |
2 NO |
| AE-CRC-5520065 | Teflon for Side Wall & Chamber |
2 NO |
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Advance Pilot Roll Compactor
Price on Request
Product Brochure
| Capacity | 30 Kg/hr |
| Brand | AE |
| Model Name/Number | AE-LRC-25 |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Voltage | 415 V |
| Country of Origin | Made in India |
| Roller Speed | 20 RPM |
| Net Weight | 1100 Kg |
AE-LRC-25
AE-PRC-50
AE-PRC-75
AE-PRC-100
AE-CRC-150
AE-CRC-200
AE-CRC-300
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Laboratory Roll Compactor Machine
Price on Request
Product Brochure
| Capacity | 5 Kg./Hr. |
| Brand | AE |
| Model Name/Number | AE-LRC - 100 x 25 |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Country of Origin | Made in India |
| Voltage | 415 V |
| Warranty | 1 Year |
| Weight | 335Kg |
| Size | 1190 W X 930 L X 1430 H |
Features:
- Low power consumption
- Easy maintenance
- Corrosion resistance
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Advance Roll Compactor Commercial Scale Machine
Price on Request
Product Brochure
| Capacity | 200 Kg/hr |
| Brand | AE |
| Model Name/Number | AE-CRC-150 |
| Material | SS |
| Frequency | 50 Hz |
| Phase | 3 |
| Net Weight | 1600 Kg |
| Dimensions | 1500 (W) X 1480 (L) X 2552 (H) mm |
| Model | Advance - Compactor Commercial Scale Machine | |
| Model Code | AE-CRC-150 | AE - CRC - 200 |
| Output | 50 to 200 Kg. / Hr.* | 100 to 250 Kg. / Hr.* |
| Roller Size | 200 mm x 150 mm Width | 200 mm x 200 mm Width |
| Roller Material Used | SS-410 / O.H.N.S. / EN - 31, Hardening & Chrome Process (Applicable in Pharma) | |
| Optional Roller | Stainless Steel - 316. | |
| All Machine Contact Part material Used | Stainless Steel - 316. | |
| Non-Contact Part material Used | Stainless Steel - 304 (Matt Finish) | |
| Roller surface | Plain Type (Simple) | |
| Optional Roller Available | Corrugated / Knurling / Briquetted. (S.S. - 304 / S.S. - 410 / OHNS As per Requirement) | |
| Roller Speed (Step Pulley drive) | 5 to 25 RPM | |
| Feeder Screw Speed | 10 to 110 RPM | |
| Roller Motor | 10.0 HP / 960 RPM / 3 Phase / 415 V / 50 Hz. | |
| Feeder Screw Drive Motor | 5.0 HP / 1440 RPM /3 Phase /1 415 V /50 Hz. | |
| Gear Box Make | In-House Production | |
| Gear Box Teeth-Gear Process | Alloy Steel (EN-31 / E-8) | |
| Overall Dimensions (in mm) | 1500 (W) X 1480 (L) X 2552 (H) | 1500 (W) X 1480 (L) X 2570 (H) |
| Machine Weight | 1500 kg. (Approx) | 1600 kg. (Approx) |
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