Advance Engineering Works
Advance Engineering Works
Bakrol, Ahmedabad, Gujarat
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Roll Compactor Machine

Advantages:


  •          Increase the Bulk Density to convert into the Formulation stage
  •          Change Over will be easy & attempt in short time
  •          Manpower Saving
  •          Space Area is control
  •          Applicable in WHO / USFDA
  •          Low Power Consumption
  •          Installation & Commissioning easy
  •          Plug & Play Machine

 

 Salient Features:

 

  •    Roll Compactor AE-RC - Width 50 / 75 / 100/ 150 / 200 x 200 DIA are GMP Models & Standard Models
  •    Very compact design available in Plain, Water Jacketed or Flameproof Model
  •    Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw
  •    Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading
  •    Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional
  •   The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning
  •    Scrapper assembly also designed to dismantle for ease of cleaning

 

 

Roller For Roll Compactor

Roller For Roll Compactor
  • Roller For Roll Compactor
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Approx. Price: Rs 30,000 / SetGet Latest Price

Product Details:

BrandAdvance Group
Size200mm DIA X 50mm Width / 200mm DIA X 100mm Width / 200mm DIA X 150mm Width / 200mm DIA X 200mm Width
Shore Hardness40 To 45
Weight10 To 20 Kg

Specification:
Part No.All Roll Compactor 50 / 75 / 100 Chage PartsQuantity
AE-PRC-2520036Gear Box Body1 SET
AE-PRC-2520037End Cover Close3 NO
AE-PRC-2520038End Cover 61 mm Hole3 NO
AE-PRC-6710002Drive Shaft For Gear Box1 NO
AE-PRC-6710003Mid Shaft For Gear Box1 NO
AE-PRC-6710004Driven Shaft For Gear Box1 NO
AE-PRC-252006132 Teeth Gear L H1 NO
AE-PRC-252006232 Teeth Gear R H1 NO
AE-PRC-671000565 Teeth Gear1 NO
AE-PRC-671000668 Teeth Gear1 NO
AE-PRC-671000757 Teeth Gear1 NO
AE-PRC-671000825 Teeth Gear1 NO
AE-PRC-671000917 Teeth Gear1 NO
AE-PRC-671001028 Teeth Gear1 NO
AE-PRC-6710050Top Cover For Gear Box1 NO
AE-PRC-6710026Coupling Male - Female2 NO
AE-PRC-6710027Driven Pulley 245 X 325 mm At Gear Box1 NO
AE-PRC-6710028Driven Pulley 140 X 155 mm At Gear Box1 NO
AE-PRC-6710029Waser At Pully1 NO
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Roll Compactor Machine

Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
Get Best Quote
Approx. Price: Rs 5 Lakh / Piece(s)Get Latest Price

Product Details:

MaterialSS
Warranty1 Year
Voltage380 V

Available in cGMP & Standard Model

MODEL

AE - PRC - 50

AE - PRC – 75

AE - PRC 100

Output

20 to 60 Kg. /Hr.*

75 to 100 Kg. /Hr.*

100to 250 Kg./Hr.*

All Contact Parts

Stainless Steel – 316 / 316 L. (M.O.C.)

All Non-Contact Parts

Stainless Steel - 304. (M.O.C.)

Roll size

DIA 200 mm x 50 mm Width

DIA 200mm x 75mm Width

DIA 200mm x 100mm Width

Roll surface (Selection depends upon material characteristics)

v Corrugated

v Plain

v Knurled

v Briquetted

v Corrugated

v Plain

v Knurled

v Briquetted

v Corrugated

v Plain

v Knurled

v Briquetted

Roll speed (Step pulley drive)

5 to 25 RPM

5 to 25 RPM

5 to 25 RPM

Roller Speed Variable Through AC-VFD (Optional)

2 to 22 RPM

Feed screw speed (Through AC Variable Frequency Drive)

5 to 80 RPM

Roll drive Motor

5 HP / 960 RPM / 3 Ph.

5 HP / 960 RPM / 3 Ph.

7.5 HP / 960 RPM / 3 Ph.

Feed screw Drive motor

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

Gross Weight

950 Kg.

1050 kg.

1200 Kg.



Salient Features:

  • Roll Compactor AE-RC 200/50, 200/75 & 200/100 are GMP Models.

 

  • Very compact design available in Plain, Water Jacketed or Flameproof Model.

 

  • Screw is driven through A C VFD. Safety slipping clutch between gearbox and feed screw.

 

  • Rolls drive through twin’s shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.

 

  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
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Additional Information:

  • Item Code: AE-RC
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Roll Compactor Machine

Roll Compactor Machine
  • Roll Compactor Machine
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Approx. Price: Rs 3 Lakh / Piece(s)Get Latest Price

Product Details:

MaterialSS
BrandAE
Warranty1 Year

  • Heavy Roll Comapctor Machine

 

  • Available in cGMP & Standard Model.


TECHNICAL SPECIFICATIONS

MODEL

AE-RC – 200/150

AE-RC – 200/200

Output

100 to 300 Kg./Hr*

100 to 400 Kg./Hr*

All Contact Parts

Stainless Steel – 316 / 316 / 304. (M.O.C.)

All Non-Contact Parts

Stainless Steel – 304 / M.S. Powder Coated

Roller DIA & WIDTH

DIA 200 mm x 150mm Width

DIA 200 mm x 200mm Width

Roll surface (Selection depends upon material characteristics)

v Corrugated

v Plain

v Knurled

v Briquetted

Rollers Make.

Ø Stainless Steel – 410. / OHNS.

Ø Optional – Stainless Steel – 316 / 316 L.

Ø With Heat Treatment.

Ø Electro Less Nickel Plating (E.L.N.P.) for Long Life.

Roll speed (Step pulley drive)

10 to 40 RPM

Roller Speed Variable

Through AC-VFD (Optional)

Minimum – 2 RPM To Maximum – 40 RPM.

Roller Main Motor.

10 HP. / 960 RPM / 3 Ph.

15 HP. / 960 RPM / 3 Ph.

Gear Box make

All Gears Shaft & Body in house mfg. with Heat Treatment / Carburizing & Finishing Q.C. Approved.

Feed screw speed

(Through AC Variable Frequency Drive)

5 HP. / 1440 RPM / 3 Ph.

5 HP. / 1440 RPM / 3 Ph.

Optional Parts & Item.

Complete Base Platform arrangement with Ladder & Stairs in Stainless Steel – 304 & M.S.

Gross Weight

1400 kg

1600 kg

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Advance Compactor Pilot Scale Machine

Advance Compactor Pilot Scale Machine
  • Advance Compactor Pilot Scale Machine
  • Advance Compactor Pilot Scale Machine
  • Advance Compactor Pilot Scale Machine
  • Advance Compactor Pilot Scale Machine
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Approx. Price: Rs 5.8 Lakh / Piece(s)Get Latest Price

Product Details:

MaterialSS
Warranty1 Year
ConditionNew

Specification:
ModelAdvance - Compactor Pilot Scale Machine
Model CodeAE - PRC - 50AE - PRC - 75AE - PRC - 100
Output25 to 50 Kg. / Hr.*25 to 80 Kg. / Hr.*25 to 100 Kg. / Hr.*
Roller Size200 mm x 50 mm Width200 mm x 75 mm Width200 mm x 100 mm Width
Roller Material UsedSS-410 / 0.H.N.S. (Applicable in Pharma)
Roller Plating TypeElectra Less Nickel Plating (E.I.N.P.)
Optional RollerStainless Steel – 316 (220 Grit Mirror Finish)
All Machine Contact Part material UsedStainless Steel – 316 (220 Grit Mirror Finish)
Non-Contact Part material UsedStainless Steel - 304.(240 Grit Matt Finish)
Roller surfaceCorrugated Type (Specific)
Optional Roller AvailablePlain / Knurling / Briquetted. (GS. - 316 / S.S. -410 / OHNS As per Requirement)
Roller Speed (Step Pulley drive)5 to 25 RPM
Optional Required Variable SpeedMain Motor Speed Variation through AC - Variable Frequency Drive Unit (1 to 25 RPM)
Feeder Screw Speed (Through AC VFD)10 to 110 RPM
Roller Motor5.0 HP /960 RPM /3 Ph. /415 V / 50 Hz.7.5 H.P. /960/415
Feeder Screw Drive Motor2.0 HP / 1440 RPM / 3 Ph. /415 V/ 50 Hz.3.0 H.P. /1440 RPM
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel (EN-31 / E-8)
Overall Dimensions (in mm)1170 (W) X 1180 (L) X 2052 (H)1175(W) X 1180 (L) X 2052 (H)
Net Weight1100 kg. (Approx)1130 Kg. (Approx)
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Additional Information:

  • Item Code: Pilot-Commercial-Model
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Laboratory Scale Roll Compactor

Laboratory Scale Roll Compactor
  • Laboratory Scale Roll Compactor
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Approx. Price: Rs 3.5 Lakh / 1 No.Get Latest Price

Product Details:

MaterialSS
Voltage220 to 380 V
Warranty1 Year

Keeping ourselves abreast of sophisticated process technology, we offer high quality Laboratory Roll Compactor Machine. These machines are well-known by our customers for their unmatched quality and optimum functionality. The offered machines are available in different sizes, dimensions and other related options in order to meet the set universal norms. These machines undergo variegated tests prior to dispatch at our clients’ end.

Features:

  • Low power consumption
  • Easy maintenance
  • Corrosion resistance


Specifications:


  • Increase the Bulk Density
  • Available in CGMP / Standard Model


TECHNICAL SPECIFICATIONS

 

MODEL

AE-LRC – 100 x 25

Working Capacity

2 to 5 Kg./Hr.

All Contact Parts

Stainless Steel – 316 / 316 L / 304. (M.O.C.)

All Non Contact Parts

Stainless Steel - 304 or M.S. Powder Coated

Roll Speed

2-30 RPM Variable

Roller Make.

Stainless Steel – 316 / 316 L. (M.O.C.)

Optional ( SS-304 / 410)

Screw Speed

5-90 RPM Variable

Roller Motor (Through ACVFD)

2 HP / 3 Ph / 415 V / 50Hz.

Feeder Motor (Through ACVFD)

2 HP / 3 Ph / 415 V / 50Hz.

Electric Required

4 HP.

Net weight

335Kg(approx)

Overall Dimension

1190 W X 930 L X 1430 H

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Roll Compactor Spares

Roll Compactor Spares
  • Roll Compactor Spares
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Approx. Price: Rs 15,000 / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Automatic GradeAutomatic
MaterialSS
Warranty1 Year

Specification:
Part No.Roll Compactor CRC -150/200 Change PartsQuantity
AE-CRC-3520036Gear Box A Body (TOP - Bottom)1 SET
AE-CRC-3520037Gear Box B Body (TOP - Bottom)1 SET
AE-CRC-3520037End Cover Close - Gear Box A3 NO
AE-CRC-3520038End Cover 61 mm Hole. - Gear Box B3 NO
AE-CRC-7710002Drive Shaft For Gear Box - A1 NO
AE-CRC-7710003Mid Shaft For Gear Box - A1 NO
AE-CRC-7710004Drive Shaft For Gear Box - A1 NO
AE-CRC-3520061Drive Shaft For Gear Box - B1 NO
AE-CRC-3520062Mid Shaft For Gear Box - B1 NO
AE-CRC-771000548 Teeth Gear1 NO
AE-CRC-771000642 Teeth Gear2 NO
AE-CRC-771000832 Teeth Gear2 NO
AE-CRC-771000914 Teeth Gear2 NO
AE-CRC-771001018 Teeth Gear2 NO
AE-CRC-4520061Roller Main Shaft For L.H.2 NO
AE-CRC-4520061Roller Main Shaft For R.H.1 NO
AE-CRC-5520062Check & Nut & Washer Roller Main Shaft For R.H.1 NO
AE-CRC-5520063Check & Nut & Washer Roller Main Shaft For R.H.
2 NO
AE-CRC-5520064Scrapper for Roller for L.H. & R.H.
2 NO
AE-CRC-5520065Teflon for Side Wall & Chamber
2 NO
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Advance Compactor Commercial Scale Machine

Advance Compactor Commercial Scale Machine
  • Advance Compactor Commercial Scale Machine
  • Advance Compactor Commercial Scale Machine
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Product Details:

BrandAE
Step Pulley Drive Roller Speed5 to 25 RPM
Feeder Screw Speed10 to 110 RPM
Net Weight1500 - 1600 Kg
Dimensions1500 (W) X 1480 (L) X 2552 (H) mm

Technical Specification:
ModelAdvance - Compactor Commercial Scale Machine
Model CodeAE-CRC-150AE - CRC - 200
Output50 to 200 Kg. / Hr.*100 to 250 Kg. / Hr.*
Roller Size200 mm x 150 mm Width200 mm x 200 mm Width
Roller Material UsedSS-410 / O.H.N.S. / EN - 31, Hardening & Chrome Process (Applicable in Pharma)
Optional RollerStainless Steel - 316.
All Machine Contact Part material UsedStainless Steel - 316.
Non-Contact Part material UsedStainless Steel - 304 (Matt Finish)
Roller surfacePlain Type (Simple)
Optional Roller AvailableCorrugated / Knurling / Briquetted. (S.S. - 304 / S.S. - 410 / OHNS As per Requirement)
Roller Speed (Step Pulley drive)5 to 25 RPM
Feeder Screw Speed10 to 110 RPM
Roller Motor10.0 HP / 960 RPM / 3 Phase / 415 V / 50 Hz.
Feeder Screw Drive Motor5.0 HP / 1440 RPM /3 Phase /1 415 V /50 Hz.
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel (EN-31 / E-8)
Overall Dimensions (in mm)1500 (W) X 1480 (L) X 2552 (H)1500 (W) X 1480 (L) X 2570 (H)
Machine Weight1500 kg. (Approx)1600 kg. (Approx)


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Advance Pilot Roll Compactor

Advance Pilot Roll Compactor
  • Advance Pilot Roll Compactor
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Product Details:

BrandAE
Roller Speed1 to 20 RPM
Feeder Screw Speed10 to 110 RPM
Net Weight1100 - 1200 Kg

Technical Details:

Machine Advance – 200 x 50 Roll Compactor Machine Advance – 200 x 75 Roll Compactor Machine Advance – 200 x 100 Roll Compactor Machine
ModelAE – PRC – 200 x 50AE – PRC – 200 x 75AE – PRC – 200 x 100
Output25 to 100 Kg. /Hr.*25 to 150 Kg. /Hr.*50 to 200 Kg. /Hr.*
Roller sizeDIA 200 mm x 50 mm WidthDIA 200 mm x 75 mm WidthDIA 200 mm x 100 mm Width
Roller Material UsedSS-410 / O.H.N.S. (Applicable in Pharma)
Roller Plating TypeOnly on Above Rollers require an Electro Less Nickel Plating Coating (E. L.N.P.) (Layer Thickness : 20 -25 Micron)
Optional RollerStainless Steel –316.(220 Grit Mirror Finish)
All Contact Part material UsedStainless Steel –316.(220 Grit Mirror Finish)
Non- Contact Part material UsedStainless Steel- 304. (240 Grit Matt Finish)
Roller surfaceCorrugated Type (Specific)
Optional Roller AvailablePlain / Knurling / Briquetted. (S.S. – 316 / S.S. – 410 / OHNS As per Requirement.
Roller Speed1 to 20 RPM. (AC – VFD for Variable Speed)
Optional Required Variable Speed.Main Motor Speed Variation through AC – Variable Frequency Drive Unit. (1 To 25 RPM)


Roller Motor5.0 HP / 960 RPM / 3 Ph. / 415 V / 50 Hz.7.5 H. P. / 960 RPM / 3Ph. / 415 V / 50 Hz.
Feeder screw Drive motor3 HP / 1440 RPM / 3 Ph. / 415 V / 50 Hz.5.0 HP / 1440 RPM / 3 Ph. / 415 V / 50 Hz.
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel. (EN-31 / E- 8)
Overall Dimensions(Size in MM)1170(W) X1180(L) X2052(H)1170(W) X 1210(L) X2052(H)1170(W) X 1240(L) X 2052(H)
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Advance Lab Scale Roll Compactor Machine

Advance Lab Scale Roll Compactor Machine
  • Advance Lab Scale Roll Compactor Machine
  • Advance Lab Scale Roll Compactor Machine
  • Advance Lab Scale Roll Compactor Machine
  • Advance Lab Scale Roll Compactor Machine
  • Advance Lab Scale Roll Compactor Machine
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Product Price :Get Latest Price

Product Details:

MaterialSS
Grade304
Warranty1 Year

Technical Details:

Machine Advance – 100 x 25 Lab Scale Roll Compactor Machine
ModelAE – LRC – 100 x 25
Output5 to 20 Kg. /Hr.*
Roller sizeDIA 100 MM x 25 MM Width
Roller Material UsedSS-410 / O.H.N.S. (Applicable in Pharma)
Roller Plating TypeOnly on Above Rollers require an Electro Less Nickel Plating Coating (E. L.N.P.) (Layer Thickness : 20 -25 Micron)
Optional RollerStainless Steel –316.(220 Grit Mirror Finish)
All Contact Part material UsedStainless Steel –316.(220 Grit Mirror Finish)
Non- Contact Part material UsedStainless Steel- 304. (240 Grit Matt Finish)
Roller surfaceCorrugated Type (Specific)
Optional Roller AvailablePlain / Knurling / Briquetted. (S.S. – 316 / S.S. – 410 / OHNS As per Requirement.
Roller Speed1 to 20 RPM. (AC – VFD for Variable Speed)
Optional Required Variable Speed.Main Motor Speed Variation through AC – Variable Frequency Drive Unit. (1 To 25 RPM)
Feeder screw speed (Attach AC VFD)10 to 110 RPM
Roller Motor3.0 HP /1440RPM/3Ph./415V/ 50Hz
Feeder screw Drive motor1.0 HP/ 1440RPM/3Ph./415V/50Hz
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel. (EN-31 / E- 8)
Overall Dimensions(Size in MM)970 (W) X 1020 (L) X 1300 (H)



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Rahul Singh (CEO)
Plot No 32, Shree Ganesh Industrial Estate, Dhamatvan
Bakrol, Ahmedabad- 382435, Gujarat, India



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