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Roll Compactor Machine

Advantages:


  •          Increase the Bulk Density to convert into the Formulation stage
  •          Change Over will be easy & attempt in short time
  •          Manpower Saving
  •          Space Area is control
  •          Applicable in WHO / USFDA
  •          Low Power Consumption
  •          Installation & Commissioning easy
  •          Plug & Play Machine

 

 Salient Features:

 

  •    Roll Compactor AE-RC - Width 50 / 75 / 100/ 150 / 200 x 200 DIA are GMP Models & Standard Models
  •    Very compact design available in Plain, Water Jacketed or Flameproof Model
  •    Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw
  •    Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading
  •    Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional
  •   The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning
  •    Scrapper assembly also designed to dismantle for ease of cleaning

 

 

Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine
  • Roll Compactor Machine

Roll Compactor Machine

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Product Details:
Capacity60 Kg. /Hr.
BrandAE
Model Name/NumberAE - PRC - 50
MaterialSS
Frequency50 Hz
Phase3
Country of OriginMade in India
Warranty1 Year
Voltage380 V
Available in cGMP & Standard Model

MODEL

AE - PRC - 50

AE - PRC – 75

AE - PRC 100

Output

20 to 60 Kg. /Hr.*

75 to 100 Kg. /Hr.*

100to 250 Kg./Hr.*

All Contact Parts

Stainless Steel – 316 / 316 L. (M.O.C.)

All Non-Contact Parts

Stainless Steel - 304. (M.O.C.)

Roll size

DIA 200 mm x 50 mm Width

DIA 200mm x 75mm Width

DIA 200mm x 100mm Width

Roll surface (Selection depends upon material characteristics)

v Corrugated

v Plain

v Knurled

v Briquetted

v Corrugated

v Plain

v Knurled

v Briquetted

v Corrugated

v Plain

v Knurled

v Briquetted

Roll speed (Step pulley drive)

5 to 25 RPM

5 to 25 RPM

5 to 25 RPM

Roller Speed Variable Through AC-VFD (Optional)

2 to 22 RPM

Feed screw speed (Through AC Variable Frequency Drive)

5 to 80 RPM

Roll drive Motor

5 HP / 960 RPM / 3 Ph.

5 HP / 960 RPM / 3 Ph.

7.5 HP / 960 RPM / 3 Ph.

Feed screw Drive motor

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

3 HP / 1440 RPM / 3 Ph

Gross Weight

950 Kg.

1050 kg.

1200 Kg.



Salient Features:

  • Roll Compactor AE-RC 200/50, 200/75 & 200/100 are GMP Models.

 

  • Very compact design available in Plain, Water Jacketed or Flameproof Model.

 

  • Screw is driven through A C VFD. Safety slipping clutch between gearbox and feed screw.

 

  • Rolls drive through twin’s shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.

 

  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
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Roll Compactor Gmp Model
  • Roll Compactor Gmp Model
  • Roll Compactor Gmp Model
  • Roll Compactor Gmp Model
  • Roll Compactor Gmp Model

Roll Compactor Gmp Model

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Product Details:
Capacity50 Kg/hr
BrandAE
Model Name/NumberAE - PRC - 50
MaterialSS
Frequency50 Hz
Phase3
Voltage415 V
Country of OriginMade in India
Warranty1 Year
Material GradeSS304
Size1170 (W) X 1180 (L) X 2052 (H)
Weight1100 Kg
Specification:
ModelAdvance - Compactor Pilot Scale Machine
Model CodeAE - PRC - 50AE - PRC - 75AE - PRC - 100
Output25 to 50 Kg. / Hr.*25 to 80 Kg. / Hr.*25 to 100 Kg. / Hr.*
Roller Size200 mm x 50 mm Width200 mm x 75 mm Width200 mm x 100 mm Width
Roller Material UsedSS-410 / 0.H.N.S. (Applicable in Pharma)
Roller Plating TypeElectra Less Nickel Plating (E.I.N.P.)
Optional RollerStainless Steel – 316 (220 Grit Mirror Finish)
All Machine Contact Part material UsedStainless Steel – 316 (220 Grit Mirror Finish)
Non-Contact Part material UsedStainless Steel - 304.(240 Grit Matt Finish)
Roller surfaceCorrugated Type (Specific)
Optional Roller AvailablePlain / Knurling / Briquetted. (GS. - 316 / S.S. -410 / OHNS As per Requirement)
Roller Speed (Step Pulley drive)5 to 25 RPM
Optional Required Variable SpeedMain Motor Speed Variation through AC - Variable Frequency Drive Unit (1 to 25 RPM)
Feeder Screw Speed (Through AC VFD)10 to 110 RPM
Roller Motor5.0 HP /960 RPM /3 Ph. /415 V / 50 Hz.7.5 H.P. /960/415
Feeder Screw Drive Motor2.0 HP / 1440 RPM / 3 Ph. /415 V/ 50 Hz.3.0 H.P. /1440 RPM
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel (EN-31 / E-8)
Overall Dimensions (in mm)1170 (W) X 1180 (L) X 2052 (H)1175(W) X 1180 (L) X 2052 (H)
Net Weight1100 kg. (Approx)1130 Kg. (Approx)
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Roll Compactor Machine

Roll Compactor Machine

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Product Details:
Capacity300 Kg/hr
Roll SizeAE-RC - 200
BrandAE
MaterialSS
Frequency50 Hz
Phase3
Voltage415 V
Country of OriginMade in India
Warranty1 Year
Material GradeSS316
Features
  • Heavy roll comapctor machine
  • Available in CGMP & standard model.


TECHNICAL SPECIFICATIONS

MODEL

AE-RC – 200/150

AE-RC – 200/200

Output

100 to 300 Kg./Hr*

100 to 400 Kg./Hr*

All Contact Parts

Stainless Steel – 316 / 316 / 304. (M.O.C.)

All Non-Contact Parts

Stainless Steel – 304 / M.S. Powder Coated

 

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Roll Compactor Spares

Roll Compactor Spares

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Product Details:
Automatic GradeAutomatic
MaterialSS
Usage/ApplicationPharma Industry
BrandAE
Frequency50 Hz
Warranty1 Year
Specification:
Part No. Roll Compactor CRC -150/200 Change Parts Quantity
AE-CRC-3520036 Gear Box A Body (TOP - Bottom) 1 SET
AE-CRC-3520037 Gear Box B Body (TOP - Bottom) 1 SET
AE-CRC-3520037 End Cover Close - Gear Box A 3 NO
AE-CRC-3520038 End Cover 61 mm Hole. - Gear Box B 3 NO
AE-CRC-7710002 Drive Shaft For Gear Box - A 1 NO
AE-CRC-7710003 Mid Shaft For Gear Box - A 1 NO
AE-CRC-7710004 Drive Shaft For Gear Box - A 1 NO
AE-CRC-3520061 Drive Shaft For Gear Box - B 1 NO
AE-CRC-3520062 Mid Shaft For Gear Box - B 1 NO
AE-CRC-7710005 48 Teeth Gear 1 NO
AE-CRC-7710006 42 Teeth Gear 2 NO
AE-CRC-7710008 32 Teeth Gear 2 NO
AE-CRC-7710009 14 Teeth Gear 2 NO
AE-CRC-7710010 18 Teeth Gear 2 NO
AE-CRC-4520061 Roller Main Shaft For L.H. 2 NO
AE-CRC-4520061 Roller Main Shaft For R.H. 1 NO
AE-CRC-5520062 Check & Nut & Washer Roller Main Shaft For R.H. 1 NO
AE-CRC-5520063 Check & Nut & Washer Roller Main Shaft For R.H.
2 NO
AE-CRC-5520064 Scrapper for Roller for L.H. & R.H.
2 NO
AE-CRC-5520065 Teflon for Side Wall & Chamber
2 NO
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Advance Roll Compactor Commercial Scale Machine
  • Advance Roll Compactor Commercial Scale Machine
  • Advance Roll Compactor Commercial Scale Machine

Advance Roll Compactor Commercial Scale Machine

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Product Details:
Capacity200 Kg/hr
BrandAE
Model Name/NumberAE-CRC-150
MaterialSS
Frequency50 Hz
Phase3
Net Weight1600 Kg
Dimensions1500 (W) X 1480 (L) X 2552 (H) mm
Technical Specification:
ModelAdvance - Compactor Commercial Scale Machine
Model CodeAE-CRC-150AE - CRC - 200
Output50 to 200 Kg. / Hr.*100 to 250 Kg. / Hr.*
Roller Size200 mm x 150 mm Width200 mm x 200 mm Width
Roller Material UsedSS-410 / O.H.N.S. / EN - 31, Hardening & Chrome Process (Applicable in Pharma)
Optional RollerStainless Steel - 316.
All Machine Contact Part material UsedStainless Steel - 316.
Non-Contact Part material UsedStainless Steel - 304 (Matt Finish)
Roller surfacePlain Type (Simple)
Optional Roller AvailableCorrugated / Knurling / Briquetted. (S.S. - 304 / S.S. - 410 / OHNS As per Requirement)
Roller Speed (Step Pulley drive)5 to 25 RPM
Feeder Screw Speed10 to 110 RPM
Roller Motor10.0 HP / 960 RPM / 3 Phase / 415 V / 50 Hz.
Feeder Screw Drive Motor5.0 HP / 1440 RPM /3 Phase /1 415 V /50 Hz.
Gear Box MakeIn-House Production
Gear Box Teeth-Gear ProcessAlloy Steel (EN-31 / E-8)
Overall Dimensions (in mm)1500 (W) X 1480 (L) X 2552 (H)1500 (W) X 1480 (L) X 2570 (H)
Machine Weight1500 kg. (Approx)1600 kg. (Approx)


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Advance Pilot Roll Compactor

Advance Pilot Roll Compactor

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Product Details:
Capacity30 Kg/hr
BrandAE
Model Name/NumberAE-LRC-25
MaterialSS
Frequency50 Hz
Phase3
Voltage415 V
Country of OriginMade in India
Roller Speed20 RPM
Net Weight1100 Kg
Model Code Are:

AE-LRC-25
AE-PRC-50
AE-PRC-75
AE-PRC-100
AE-CRC-150
AE-CRC-200
AE-CRC-300
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Laboratory Roll Compactor Machine

Laboratory Roll Compactor Machine

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Product Details:
Capacity5 Kg./Hr.
BrandAE
Model Name/NumberAE-LRC - 100 x 25
MaterialSS
Frequency50 Hz
Phase3
Country of OriginMade in India
Voltage415 V
Warranty1 Year
Weight335Kg
Size1190 W X 930 L X 1430 H
Keeping ourselves abreast of sophisticated process technology, we offer high quality Laboratory Roll Compactor Machine. These machines are well-known by our customers for their unmatched quality and optimum functionality. The offered machines are available in different sizes, dimensions and other related options in order to meet the set universal norms. These machines undergo variegated tests prior to dispatch at our clients’ end.

Features:
  • Low power consumption
  • Easy maintenance
  • Corrosion resistance
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Roller For Roll Compactor

Roller For Roll Compactor

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Product Details:
Roller MaterialStainless Steel
Usage/ApplicationPharma Industry
BrandAE
Size200mm Dia X 50mm Width
Weight20 Kg
Country of OriginMade in India
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